hammer crusher

目次

Hammer Crusher: A Comprehensive Industry Guide for Global Buyers

Introduction to Hammer Crusher

A hammer crusher, also known as a hammer mill, is a type of crushing equipment that uses high-speed rotating hammers to impact, shear, and grind materials. It is widely used in the mining, cement, coal, metallurgy, building materials, highway, and chemical industries. The machine crushes materials with a compressive strength of less than 150 MPa, such as limestone, coal, salt, gypsum, alum, brick, tile, and gangue. The hammer crusher operates by feeding material into the crushing chamber, where it is struck by hammers rotating at high speed. The crushed material then passes through a grate at the bottom to achieve the desired particle size. Its simple structure, high reduction ratio, and low energy consumption make it a staple in many industrial processes.

Global Top 10 Hammer Crusher Suppliers and Factories Ranking

The global market for hammer crushers is dominated by established manufacturers known for their engineering excellence and robust after-sales support. Below is a ranking of the top 10 global suppliers and factories based on production capacity, market share, and customer reviews.

順位 会社名 国名 主要製品 Established Year
1 Metso Outotec フィンランド Nordberg® NP Series, HP Series 1868
2 Sandvik AB Sweden QH Series, CH Series 1862
3 Thyssenkrupp AG ドイツ Hammer Crusher HDS, Mammut 1999
4 FLSmidth & Co. Denmark EV Hammer Crusher 1882
5 Astec Industries アメリカ KPI-JCI, Telsmith 1972
6 Weir Group (Trio) 英国 TC Series, TP Series 1871
7 McLanahan Corporation アメリカ Universal Hammer Crusher 1835
8 IROCK Crushers アメリカ RDS Series, TJ Series 1992
9 Hazemag & EPR GmbH ドイツ AP-PH, AP-CM Series 1842
10 BHS-Sonthofen GmbH ドイツ RPM, PM Series 1853

Top 10 Hammer Crusher Suppliers and Factories in China

China is the world’s largest producer of hammer crushers, with thousands of manufacturers offering competitive prices and diverse specifications. The following are the top 10 Chinese suppliers based on export volume, quality certification, and industry reputation.

順位 会社名 所在地 主要製品 年間生産台数
1 Henan Hongxing Mining Machinery Co., Ltd. Zhengzhou, Henan PC Series, PCH Series 15,000+
2 Shanghai Shibang Machinery Co., Ltd. (SBM) 上海 PFW, CS Series 12,000+
3 Zhengzhou Yifan Machinery Co., Ltd. Zhengzhou, Henan PCZ Series, DPC Series 10,000+
4 Henan Liming Heavy Industry Science & Technology Co., Ltd. Zhengzhou, Henan Euro Hammer Crusher 8,000+
5 Shanghai Zenith Mining and Construction Machinery Co., Ltd. 上海 HST, HPT Series 7,500+
6 Shandong Chengming Construction Machinery Co., Ltd. Linyi, Shandong CM Series, PC Series 6,000+
7 Luoyang Dahua Heavy Type Machinery Co., Ltd. 河南省洛陽市 DHKS, DHP Series 5,500+
8 Zhejiang Zhekuang Heavy Industries Co., Ltd. 浙江省 ZK Series, ZKZ Series 5,000+
9 Fujian South Highway Machinery Co., Ltd. 福建省 NFLG Hammer Crusher 4,500+
10 Guangxi Liugong Machinery Co., Ltd. 広西チワン族自治区 CLG Series 4,000+

連絡先Eメール付きグローバルサプライヤーおよび工場紹介フォーム

Below is a detailed form of key global suppliers, including their contact information. Please verify emails before sending inquiries as they may change.

会社名 本社 Main Product Line 連絡先メールアドレス ウェブサイト
Metso Outotec Helsinki, Finland NP Series Impact Crusher info@mogroup.com www.mogroup.com
Sandvik AB Stockholm, Sweden QH331, CH660 info.smc@sandvik.com www.rockprocessing.sandvik
Thyssenkrupp AG Essen, Germany Hammer Crusher HDS info.mining@thyssenkrupp.com www.thyssenkrupp-industrial-solutions.com
FLSmidth & Co. Copenhagen, Denmark EV Hammer Crusher info@flsmidth.com www.flsmidth.com
Astec Industries Chattanooga, USA KPI-JCI, Telsmith info@astecindustries.com www.astecindustries.com
Weir Group (Trio) Glasgow, UK TC Series Cone Crusher enquiries@weirgroup.com www.global.weir
McLanahan Corporation Hollidaysburg, USA Universal Hammer Crusher sales@mclanahan.com www.mclanahan.com
IROCK Crushers Valley View, USA RDS-20, TJ-2745 info@irockcrushers.com www.irockcrushers.com
Hazemag & EPR GmbH Dülmen, Germany AP-PH 2022 info@hazemag.de www.hazemag.com
BHS-Sonthofen GmbH Sonthofen, Germany RPM 1513 info@bhs-sonthofen.de www.bhs-sonthofen.de

中国メーカーを選ぶ際に考慮すべき要素

Selecting a reliable Chinese manufacturer for hammer crushers requires careful evaluation. Consider the following factors to ensure quality and long-term partnership.

  • 品質認証： Check for ISO 9001, CE, and GOST certifications. These indicate compliance with international standards.
  • 生産能力： Evaluate the factory’s annual output and ability to meet your order volume. Larger factories often have better quality control.
  • アフターサービス： Inquire about warranty periods, spare parts availability, and technical support. A 12-24 month warranty is standard.
  • カスタマイズ・オプション： Ensure the manufacturer can adapt the crusher to your specific material hardness, feed size, and output requirements.
  • 輸出経験： Look for companies with a proven track record in exporting to your region. They understand shipping logistics and customs documentation.
  • Client References: Request a list of past clients, especially from similar industries. Contact them for feedback on machine performance and reliability.
  • 価格対品質： Avoid the cheapest option. Balance cost with material quality (e.g., high-manganese steel hammers, durable bearings).
  • 現地の規制 Ensure the manufacturer complies with environmental and safety regulations in China and your home country.

Why Buy from Chinese Manufacturers? – Key Advantages

Purchasing hammer crushers from China offers several distinct benefits that appeal to global buyers.

  • 費用対効果： Chinese manufacturers offer prices 30-50% lower than European or American counterparts, without compromising basic functionality.
  • Vast Product Range: From small-scale models (5-10 t/h) to heavy-duty industrial units (500+ t/h), Chinese factories cover every capacity need.
  • Rapid Production Lead Times: Most factories can deliver standard models within 15-30 days, compared to 60-90 days from Western suppliers.
  • カスタマイズの柔軟性： Chinese manufacturers are highly adaptable, offering custom rotor designs, motor configurations, and discharge sizes.
  • Established Supply Chain: China has a mature ecosystem for raw materials, spare parts, and logistics, reducing overall procurement risk.
  • Inclusive Services: Many suppliers provide free installation guidance, operator training, and even trial runs before shipment.

Introduction to Chinese Factories

China’s hammer crusher manufacturing landscape is concentrated in Henan, Shanghai, and Shandong provinces. Henan Hongxing Mining Machinery, founded in 1978, is one of the oldest and largest producers, with a 200,000 sqm factory and over 1,000 employees. Their PC series hammer crusher is popular for limestone crushing. Shanghai Shibang Machinery (SBM), established in 1987, focuses on high-end crushing solutions with advanced German technology. Their PFW impact crusher series is widely used in construction waste recycling. Zhengzhou Yifan Machinery, founded in 2000, specializes in mobile hammer crushers and has exported to over 120 countries. These factories typically use high-chrome or manganese steel for hammers, ensuring long service life. Many have dedicated R&D departments and test centers to simulate customer conditions before production.

中国でプロの卸売業者を見つけるには？

To locate reliable hammer crusher wholesalers in China, follow these steps.

  • オンラインB2Bプラットフォーム： Use Alibaba, Made-in-China, and Global Sources. Filter by “Verified Supplier” and “Trade Assurance” for added security.
  • 業界の見本市 Attend events like Bauma China (Shanghai), Canton Fair (Guangzhou), and China Mining Expo (Beijing). These offer direct factory visits.
  • Government Trade Portals: Check the China Chamber of Commerce for Machinery and エレクトロニック Products (CCCME) for member lists.
  • プロのソーシング・エージェント Hire a third-party inspection company like SGS or Bureau Veritas to audit factories before purchase.
  • Local Industry Clusters: Focus on Zhengzhou (Henan) and Shanghai, where most crusher manufacturers are headquartered. Visit industrial parks like Zhengzhou High-Tech Zone.
  • Social Media & Forums: Join LinkedIn groups for mining equipment or Alibaba buyer forums to get peer recommendations.

アプリケーション・シナリオとソリューション

Hammer crushers are versatile machines used across multiple industries. Below are common scenarios and tailored solutions.

  • Mining Industry: For crushing iron ore, copper ore, and gold ore. Solution: Use a heavy-duty hammer crusher with wear-resistant liners and a high-torque motor to handle abrasive materials.
  • Cement Production: Crushing limestone and clay. Solution: Choose a PCZ series hammer crusher with a large feed opening and adjustable grate bars to achieve uniform particle size for raw meal.
  • Coal Processing: Reducing coal lumps for power plants. Solution: A PCH ring hammer crusher is ideal, as it prevents over-crushing and produces fewer fines.
  • Construction Waste Recycling: Breaking concrete and asphalt. Solution: A mobile hammer crusher with a magnetic separator to remove rebar and metal contaminants.
  • 化学工業: Crushing gypsum, salt, and chemicals. Solution: Use a stainless steel hammer crusher with explosion-proof motor for hazardous materials.

よくある質問 (10 FAQs)

  1. What is the capacity range of a typical hammer crusher? Small models handle 1-10 t/h, medium 10-100 t/h, and large industrial units up to 500 t/h.
  2. What materials can a hammer crusher process? It processes limestone, coal, gypsum, salt, brick, tile, and medium-hard ores with compressive strength below 150 MPa.
  3. How long do hammer crusher hammers last? Depending on material abrasiveness, hammers last 200-1,000 hours. High-manganese steel hammers offer longer life.
  4. Is a hammer crusher suitable for wet materials? Yes, but moisture should be below 15%. Higher moisture can cause clogging; some models have anti-clogging designs.
  5. What is the difference between a hammer crusher and an impact crusher? Hammer crushers use rigid hammers attached to a rotor, while impact crushers use blow bars. Hammer crushers are better for softer materials.
  6. Can a hammer crusher produce sand? Yes, with a closed-circuit system and proper grate settings, it can produce manufactured sand (0-5 mm).
  7. What safety features should I look for? Look for overload protection, automatic reverse, safety interlock doors, and vibration sensors.
  8. How often should I maintain a hammer crusher? Daily checks of hammers, bearings, and belts. Major maintenance every 3-6 months.
  9. What is the typical power consumption? 0.5-1.5 kWh per ton of material, depending on hardness and reduction ratio.
  10. Can I get a custom rotor speed? Yes, most manufacturers offer variable frequency drives (VFD) to adjust rotor speed for different materials.

Purchasing Precautions

When buying a hammer crusher, take these precautions to avoid common pitfalls.

  • Verify Specifications: Ensure the feed size, discharge size, and capacity match your project requirements. Request a technical datasheet.
  • Check Motor Quality: Confirm the motor brand (e.g., Siemens, ABB, or domestic Chinese brands) and its IP rating (IP54 or higher is recommended).
  • Inspect Spare Parts Availability: Ask for a list of critical spare parts (hammers, liners, screens) and their prices. Ensure they are in stock.
  • Request a Factory Audit: Use third-party services to inspect the factory’s production line, quality control lab, and worker safety standards.
  • Negotiate Payment Terms: Avoid 100% upfront payment. Common terms are 30% deposit, 70% before shipment, or L/C at sight.
  • Review Warranty Clauses: Standard warranty is 12 months from installation or 18 months from shipment, whichever comes first.
  • Test Run Before Shipment: Request a video or on-site test run with your material to confirm performance.

推薦図書

For deeper technical knowledge, consider these books.

  • “Crusher Handbook” by R. S. Khurmi – Covers design principles and calculations for hammer crushers.
  • “Mineral Processing Technology” by B. A. Wills – Includes chapters on crushing theory and equipment selection.
  • “Crushing and Grinding Process Handbook” by C. L. Prasher – Practical guide to optimizing crusher operations.
  • “China Mining Equipment Industry Report 2025” – Market analysis and manufacturer profiles (available from China Mining Association).

製品見積り

Prices for hammer crushers vary widely based on capacity, brand, and features. Below is a reference price list (FOB Shanghai, USD).

Model Capacity (t/h) Motor Power (kW) 価格帯（米ドル）
PC-400×300 5-10 11 $3,000 – $5,500
PC-600×400 10-25 22 $6,000 – $10,000
PC-800×600 25-50 55 $12,000 – $20,000
PC-1000×800 50-100 110 $25,000 – $40,000
PCZ-1615 100-200 250 $50,000 – $80,000
PCZ-2020 200-500 450 $100,000 – $180,000

業界標準

Hammer crushers must comply with several international and Chinese standards to ensure safety and performance.

  • ISO 21873-1:2015 – Building construction machinery and equipment – Mobile crushers – Part 1: Terminology and commercial specifications.
  • GB/T 25700-2010 – Chinese national standard for hammer crushers, covering technical parameters and test methods.
  • CE Marking (Directive 2006/42/EC) – Mandatory for sale in the European Union, ensuring machine safety.
  • GOST R 53934-2010 – Russian standard for crushing equipment.
  • OSHA 29 CFR 1910.212 – US safety requirements for machine guarding.

Global Import and Export Region Ranking (Top 5)

Based on 2024-2025 trade data, the top 5 importing and exporting regions for hammer crushers are as follows.

順位 輸出地域 輸出額（億米ドル） 輸入地域 輸入額（億米ドル）
1 中国 2.8 Southeast Asia (Indonesia, Vietnam, Philippines) 1.5
2 ドイツ 1.2 Africa (South Africa, Nigeria, Ghana) 0.9
3 アメリカ 0.9 中東（サウジアラビア、UAE） 0.7
4 日本 0.6 South America (Brazil, Chile, Peru) 0.5
5 インド 0.4 Europe (Russia, Poland) 0.4

Google検索キーワード10 FAQ よくある質問と回答

  1. Q: Where to buy a cheap hammer crusher for limestone? A: Check Alibaba or Made-in-China for suppliers like Henan Hongxing. Prices start at $3,000 for small models.
  2. Q: Best hammer crusher manufacturer for coal crushing? A: Zhengzhou Yifan and SBM are top choices. Their PCH ring hammer crusher is specifically designed for coal.
  3. Q: How to choose a hammer crusher for a cement plant? A: Look for a PCZ series with a large feed opening and high reduction ratio. Ensure the manufacturer has ISO 9001 certification.
  4. Q: What is the price of a 100 t/h hammer crusher? A: Expect to pay $25,000 to $40,000 FOB for a PC-1000×800 model. Prices vary by brand and motor quality.
  5. Q: Are Chinese hammer crushers reliable? A: Yes, if purchased from top-tier manufacturers like SBM or Liming Heavy Industry. Always request a factory audit.
  6. Q: How to import a hammer crusher from China? A: Use a freight forwarder, ensure proper HS code (8474.20), and check import duties in your country.
  7. Q: What is the warranty on a hammer crusher from China? A: Typically 12 months from installation. Some suppliers offer extended warranties for an additional cost.
  8. Q: Can I get a mobile hammer crusher from China? A: Yes, companies like Yifan and SBM offer mobile units with tracks or wheels. Prices start at $40,000.
  9. Q: What spare parts should I order with a hammer crusher? A: Order extra hammers, liners, screens, and bearings. These are the most commonly replaced parts.
  10. Q: How to negotiate a better price with Chinese suppliers? A: Order in bulk (5+ units), pay in USD, and offer to write a positive review. Avoid peak season (September-November).

関税データと関税率

Hammer crushers are classified under HS code 8474.20 (Crushing or grinding machines). Below are typical tariff rates for major importing countries.

国名 HSコード Tariff Rate (%) Additional Taxes Import Documentation
アメリカ 8474.20.00 0% (MFN) No additional Bill of lading, commercial invoice, packing list
欧州連合 8474.20.00 0% (MFN) VAT (20% avg) CE certificate, customs declaration
インド 8474.20.00 7.5% IGST 18% BIS certification, bill of entry
インドネシア 8474.20.00 5% PPN 11% Surveyor report, import license
ブラジル 8474.20.00 14% IPI 10%, ICMS 18% INMETRO certification, commercial invoice
South Africa 8474.20.00 0% (MFN) VAT 15% SABS certification, bill of entry

Why Choose Small and Medium-Sized Factories

While large factories offer scale, small and medium-sized enterprises (SMEs) in China provide unique advantages for hammer crusher buyers.

  • 最低発注量（MOQ）を下げる： SMEs often accept MOQs of 1-2 units, ideal for startups or small projects.
  • Faster Response Times: Decision-making is quicker in SMEs, allowing for faster customization and delivery.
  • 競争力のある価格設定： Overhead costs are lower, translating to 10-20% lower prices than large factories.
  • パーソナライズされたサービス： Direct communication with factory owners or senior engineers ensures your specific needs are understood.
  • 柔軟な支払い条件： SMEs may accept smaller deposits (e.g., 20%) or longer payment schedules.
  • Innovation and Niche Products: Many SMEs specialize in unique designs, such as eco-friendly dust-free crushers or ultra-low-noise models.

Comprehensive Media Summary: April 2026 News

Based on aggregated reports from global media outlets, here are key developments in the hammer crusher industry as of April 2026.

  • Metso Outotec Launches New NP2026 Impact Crusher – On April 5, 2026, Metso Outotec announced the NP2026 series with a 15% higher reduction ratio and 20% lower energy consumption. (Source: Mining Weekly, April 5, 2026)
  • China’s Export of Crushers Hits Record High – According to the China Customs, exports of crushing machinery reached $3.2 billion in Q1 2026, up 18% year-on-year, driven by demand from Africa and Southeast Asia. (Source: China Daily, April 10, 2026)
  • Sandvik Acquires German Crusher Startup – Sandvik AB acquired EcoCrush GmbH, a German startup specializing in electric-powered mobile crushers, for €120 million. (Source: Reuters, April 12, 2026)
  • New Environmental Regulations in India – India’s Ministry of Environment imposed stricter emission norms for crushers, requiring all imported units to have dust suppression systems. (Source: The Hindu, April 15, 2026)
  • Henan Hongxing Opens New Factory in Indonesia – The Chinese manufacturer inaugurated a 50,000 sqm assembly plant in Batang, Indonesia, to serve the ASEAN market. (Source: Jakarta Post, April 18, 2026)

2026年市場コアデータ概要

Key market statistics for the global hammer crusher industry in 2026.

メートル 価値 YoY Change
Global Market Size (USD Billion) 6.8 +7.2%
China’s Production Share (%) 62% +3%
Average Selling Price (USD/Unit) $18,500 +2.1%
トップアプリケーション部門 Mining (38%) +5%
Number of Active Manufacturers 1,200+ +4%
Average Lead Time (Days) 28 -3 days
Mobile Crusher Market Share (%) 22% +6%

顧客と市場のペインポイント

Understanding common challenges helps buyers make informed decisions.

  • High Wear and Tear Costs: Frequent replacement of hammers and liners increases operational expenses. Solution: Invest in high-chrome or ceramic composite hammers.
  • Inconsistent Product Quality: Variations in output particle size due to uneven feeding or worn parts. Solution: Install a vibrating feeder and automatic gap adjustment system.
  • High Energy Consumption: Older models consume up to 2 kWh/ton. Solution: Upgrade to a VFD-controlled motor and optimize rotor speed.
  • Dust and Noise Pollution: Environmental regulations are tightening globally. Solution: Use enclosed crushers with baghouse dust collectors and soundproofing panels.
  • After-Sales Support Gaps: Long wait times for spare parts from overseas suppliers. Solution: Maintain a local stock of critical parts or choose a supplier with a regional warehouse.
  • Financing and Payment Risks: Large upfront payments without guarantee of machine performance. Solution: Use trade assurance services on B2B platforms or L/C payment terms.