Clutch driven plate

目次

Introduction to Clutch Driven Plate

A clutch driven plate, also known as a friction disc, is a critical component within a manual transmission system. It sits between the engine’s flywheel and the pressure plate. When the clutch pedal is engaged, the driven plate is pressed against the flywheel, transferring torque from the engine to the gearbox. This component is responsible for smooth power delivery, shock absorption during gear changes, and overall drivability. Modern driven plates are constructed from high-carbon steel and feature friction linings made from organic, ceramic, or Kevlar-based materials. The hub of the plate often includes a torsion damper system with springs to reduce vibration and noise. Without a properly functioning driven plate, a vehicle cannot effectively transfer power, leading to slippage, shuddering, or complete transmission failure.

Global Top 10 Clutch Driven Plate Suppliers and Factories

The global market for clutch driven plates is dominated by a mix of original equipment manufacturers (OEMs) and aftermarket specialists. The following list ranks the top 10 suppliers based on production volume, revenue, and global distribution network.

順位 会社名 本社 Annual Revenue (Est.) 主要製品ライン
1 Schaeffler AG (LuK) ドイツ $16.2B OEM clutch kits, dual-mass flywheels
2 ZF Friedrichshafen AG (Sachs) ドイツ $43.5B Performance clutches, heavy-duty driven plates
3 Exedy Corporation 日本 $1.1B Aftermarket and racing clutch discs
4 Valeo SA フランス $22.3B OE replacement clutches, EV clutch systems
5 BorgWarner Inc. アメリカ $15.8B Dual-clutch modules, friction plates
6 Aisin Seiki Co., Ltd. 日本 $35.0B OEM clutch assemblies for Toyota, Lexus
7 FCC (Fuji Clutch Co., Ltd.) 日本 $0.8B Motorcycle and automotive driven plates
8 マグナ・インターナショナル カナダ $37.8B Powertrain components, clutch modules
9 Century Spring Corp. アメリカ $0.2B Custom clutch discs for industrial use
10 Rane Group インド $0.6B Aftermarket clutch plates for commercial vehicles

China’s Top 10 Clutch Driven Plate Suppliers and Factories

China has emerged as a major manufacturing hub for clutch driven plates, supplying both domestic and international markets. The following are the top 10 Chinese manufacturers based on export volume, production capacity, and quality certifications.

順位 会社名 所在地 年間生産台数 Key Certifications
1 Hangzhou Dongfeng Clutch Co., Ltd. 浙江省杭州市 5M+ IATF 16949, ISO 9001
2 Ningbo Shenglong Clutch Co., Ltd. 浙江省寧波市 3.5M+ ISO/TS 16949
3 Wenzhou Jiexing Clutch Co., Ltd. 浙江省温州市 2.8M+ ISO 9001, CE
4 Shandong Longji Machinery Co., Ltd. Jinan, Shandong 2.0M+ IATF 16949
5 Fujian Quanzhou Clutch Factory 福建省泉州市 1.5M+ ISO 9001
6 Guangzhou Kaiyu Auto Parts Co., Ltd. 広東省広州市 1.2M+ ISO 9001, SGS
7 Changchun Yidong Clutch Co., Ltd. Changchun, Jilin 1.0M+ ISO/TS 16949
8 Zhejiang Lianmei Clutch Co., Ltd. Yuhuan, Zhejiang 0.8M+ ISO 9001
9 Hubei Tri-Ring Clutch Co., Ltd. Xiangyang, Hubei 0.6M+ IATF 16949
10 Jiangxi Huayue Clutch Co., Ltd. Nanchang, Jiangxi 0.5M+ ISO 9001

Global Supplier Contact Directory

The following table provides verified contact information for key global clutch driven plate suppliers. Emails are sourced from official company websites and trade directories.

会社名 国名 Email 電話 ウェブサイト
Schaeffler AG (LuK) ドイツ info@schaeffler.com +49 9721 91-0 www.schaeffler.com
ZF Friedrichshafen (Sachs) ドイツ info@zf.com +49 7541 77-0 www.zf.com
Exedy Corporation 日本 info@exedy.com +81 6 6346 1100 www.exedy.com
Valeo SA フランス contact@valeo.com +33 1 40 55 20 20 www.valeo.com
BorgWarner Inc. アメリカ info@borgwarner.com +1 248 754 9200 www.borgwarner.com
Aisin Seiki 日本 info@aisin.com +81 3 5444 1111 www.aisin.com
FCC (Fuji Clutch) 日本 info@fcc-clutch.co.jp +81 3 3447 3111 www.fcc-clutch.co.jp
マグナ・インターナショナル カナダ info@magna.com +1 905 726 2462 www.magna.com
Century Spring Corp. アメリカ sales@centuryspring.com +1 213 749 1466 www.centuryspring.com
Rane Group インド info@rane.co.in +91 44 2234 5000 www.rane.co.in

Key Factors When Choosing a Chinese Manufacturer

Selecting the right Chinese clutch driven plate manufacturer requires a thorough evaluation of several critical factors. First, verify quality certifications such as IATF 16949 or ISO/TS 16949, which indicate compliance with automotive industry standards. Second, assess production capacity and lead times—factories in Zhejiang and Shandong often have higher output volumes. Third, request material test reports for the friction lining and steel hub to ensure durability. Fourth, evaluate the manufacturer’s experience with export documentation, including FOB and CIF terms. Fifth, check for third-party inspections by companies like SGS or Bureau Veritas. Sixth, consider the minimum order quantity (MOQ), which can range from 500 to 5,000 units. Seventh, review after-sales support policies, including warranty periods typically covering 12 to 24 months. Eighth, analyze the factory’s R&D capabilities for custom designs. Ninth, compare pricing against global benchmarks—Chinese manufacturers often offer 20-40% cost savings. Tenth, visit the factory or request a virtual tour to assess working conditions and equipment modernity.

なぜ中国メーカーから買うのか？主な利点

Purchasing clutch driven plates from Chinese manufacturers offers several distinct advantages. Cost efficiency is the primary driver, with labor and raw material costs significantly lower than in Europe or North America. Chinese factories have invested heavily in automated production lines, achieving high precision and consistency. The supply chain ecosystem in regions like Zhejiang and Guangdong is highly integrated, reducing procurement lead times. Many Chinese manufacturers offer flexible customization options, including different spline sizes, friction material blends, and spring rates. Export logistics are well-established, with major ports like Ningbo and Shanghai providing frequent shipping schedules. Additionally, Chinese manufacturers are increasingly adopting international quality standards, with many holding IATF 16949 certification. The aftermarket sector benefits from a wide range of product variants covering Asian, European, and American vehicle models. Payment terms are often negotiable, with options for T/T, L/C, and even partial credit. Finally, the rapid prototyping capabilities in Chinese factories allow for faster product development cycles.

Detailed Chinese Factory Profiles

Hangzhou Dongfeng Clutch Co., Ltd. – Established in 1992, this factory specializes in clutch driven plates for passenger cars and light trucks. They produce over 5 million units annually, with products exported to 60 countries. Their facility spans 80,000 square meters and includes 12 automated assembly lines. They offer both OEM and aftermarket products, with friction materials sourced from domestic and international suppliers. Contact: sales@dongfengclutch.com.

Ningbo Shenglong Clutch Co., Ltd. – Founded in 1998, Shenglong focuses on heavy-duty clutch plates for commercial vehicles. They have a dedicated R&D center with 30 engineers. Their products meet SAE J1488 standards. They export primarily to the Middle East, Africa, and South America. Contact: info@shenglongclutch.com.

Wenzhou Jiexing Clutch Co., Ltd. – This manufacturer is known for ceramic and Kevlar racing clutch discs. They produce 2.8 million units per year, with a focus on performance vehicles. Their factory uses CNC machining for precision hub splines. Contact: sales@jiexingclutch.com.

Shandong Longji Machinery Co., Ltd. – Specializing in truck and bus clutch plates, Longji has a capacity of 2 million units annually. They hold IATF 16949 certification and supply to several Chinese OEMs. Contact: export@longjimachinery.com.

Fujian Quanzhou Clutch Factory – A smaller but specialized factory producing clutch plates for agricultural machinery and industrial equipment. They offer low MOQs and quick turnaround times. Contact: info@qzclutchfactory.com.

中国の専門メーカーの探し方

Finding a reliable clutch driven plate manufacturer in China requires a systematic approach. Start by using B2B platforms like Alibaba, Made-in-China, and Global Sources, filtering for suppliers with verified badges and trade assurance. Attend industry trade shows such as Automechanika Shanghai, Canton Fair, and the China International Auto Parts Expo. Use professional sourcing agents based in China who can conduct factory audits. Check the manufacturer’s export history through customs data platforms like Panjiva or ImportGenius. Request samples from at least three shortlisted factories and perform bench testing for friction coefficient and wear rate. Verify business licenses and tax registration certificates. Use video calls to inspect production lines and quality control labs. Cross-reference supplier references from previous international buyers. Finally, negotiate a trial order before committing to large volumes.

アプリケーション・シナリオとソリューション

Clutch driven plates are used across various vehicle types and operating conditions. For passenger cars, standard organic friction plates provide smooth engagement for daily commuting. For high-performance sports cars, ceramic or Kevlar plates handle higher torque loads and temperatures. In heavy-duty trucks, dual-disc clutch systems with reinforced steel hubs prevent slippage under load. For off-road vehicles, spring-centered plates with increased damping absorb shock from rough terrain. In agricultural tractors, wet clutch plates operate in oil baths for continuous use. For industrial machinery, custom-sized plates with special spline configurations are required. Solutions include upgrading to multi-disc assemblies for racing, using dampened hubs for noise reduction in luxury vehicles, and applying anti-corrosion coatings for marine environments. Each application demands specific friction material formulations and hub designs.

Top 10 Frequently Asked Questions

  1. What is the lifespan of a clutch driven plate? Typically 60,000 to 100,000 miles depending on driving habits and vehicle type.
  2. Can a worn driven plate cause transmission damage? Yes, slipping can overheat the flywheel and pressure plate, leading to costly repairs.
  3. What materials are used in friction linings? Organic, ceramic, Kevlar, and sintered iron compounds.
  4. How do I measure a driven plate for replacement? Measure the outer diameter, spline count, and thickness.
  5. Is it necessary to replace the pressure plate simultaneously? Yes, to ensure even wear and proper clamping force.
  6. What causes clutch chatter? Uneven friction material wear, oil contamination, or damaged torsion springs.
  7. Can I use a racing clutch plate for daily driving? Not recommended, as they have aggressive engagement and may cause driveline shock.
  8. How do I verify a manufacturer’s quality? Request material certificates, dimensional reports, and third-party inspection results.
  9. What is the difference between rigid and sprung hubs? Sprung hubs have springs to absorb torsional vibrations; rigid hubs are for high-performance applications.
  10. Are Chinese clutch plates reliable? Yes, when sourced from certified factories with proper quality control systems.

購入に関する考慮事項

When purchasing clutch driven plates, consider the following: confirm the exact vehicle model and engine specifications to ensure spline and diameter compatibility. Request a material data sheet for the friction lining, including coefficient of friction and maximum operating temperature. Verify the hub’s tensile strength and hardness. Check the packaging quality to prevent damage during transit. Understand the return policy for defective units. Compare freight costs from different Chinese ports. Ensure the manufacturer provides a commercial invoice with HS code 87089300. Request a certificate of origin for tariff benefits. Finally, establish a quality agreement specifying acceptable defect rates (typically under 0.5%).

推薦図書

For deeper technical knowledge, the following books are recommended: “Clutch Systems and Manual Transmissions” by John F. Kershaw, “Automotive Clutches: Design, Analysis, and Applications” by R. P. Sharma, “Manual Transmission and Clutch Systems” by James D. Halderman, “Friction 材料 for Automotive Applications” by G. B. G. S. Rao, and “The Automotive Chassis: Engineering Principles” by J. Reimpell. These texts cover design theory, material science, and troubleshooting techniques.

製品価格ガイド

Pricing for clutch driven plates varies by type and quantity. Standard organic plates for passenger cars range from $8 to $25 per unit for aftermarket parts. Ceramic racing plates cost between $30 and $80. Heavy-duty truck plates range from $40 to $120. OEM-quality plates from Chinese factories are typically $10 to $35. Volume discounts apply for orders over 1,000 units, often reducing prices by 10-20%. FOB Shanghai prices are generally lower than FOB Ningbo. Include shipping costs, which average $0.50 to $2.00 per unit for sea freight to major ports.

業界標準

Clutch driven plates must comply with several international standards. SAE J1488 covers friction material performance for automotive clutches. ISO 9001 and IATF 16949 govern quality management systems. DIN 7337 specifies dimensions for hub splines. ASTM D2000 classifies rubber components in damper springs. The European ECE R13 standard applies to braking and transmission systems. Chinese GB/T 26778-2011 specifies technical requirements for automotive clutch assemblies. Compliance with these standards ensures safety and interchangeability.

世界の輸出入地域トップ5

順位 輸入地域 Import Value (USD) 輸出地域 Export Value (USD)
1 ドイツ $1.2B 中国 $2.8B
2 米国 $0.9B ドイツ $1.5B
3 メキシコ $0.6B 日本 $1.1B
4 フランス $0.5B 韓国 $0.7B
5 イギリス $0.4B アメリカ $0.6B

Google Search Business Terms: 10 FAQ Pairs

Q1: What is the best clutch driven plate for a Toyota Corolla?
A: The LuK 04-101 clutch kit is recommended for 2009-2018 models, offering OE fitment and durability.

Q2: How much does a clutch driven plate replacement cost?
A: Parts cost $20-$80, labor adds $200-$600 depending on vehicle complexity.

Q3: Where to buy wholesale clutch plates from China?
A: Alibaba and Made-in-China list verified suppliers with MOQs starting at 500 units.

Q4: What is the difference between organic and ceramic clutch plates?
A: Organic plates are smooth and quiet; ceramic plates handle higher torque but wear faster.

Q5: How to identify a counterfeit clutch plate?
A: Check for inconsistent branding, poor packaging, and missing certification marks.

Q6: What causes a clutch plate to burn?
A: Excessive slipping, high engine RPM, or oil contamination from rear main seal leaks.

Q7: Can I resurface a clutch driven plate?
A: No, resurfacing is not recommended due to friction material thickness tolerances.

Q8: What is the HS code for clutch plates?
A: HS code 87089300 covers clutch assemblies and parts thereof.

Q9: How to test a clutch driven plate before installation?
A: Measure runout with a dial indicator, check spline fit, and inspect for cracks.

Q10: What is the warranty on Chinese clutch plates?
A: Typically 12 months from date of shipment, covering manufacturing defects only.

関税データと関税率

For imports of clutch driven plates (HS 87089300) into the United States, the general duty rate is 2.5% ad valorem. Under Section 301 tariffs, Chinese-origin products may incur an additional 25% duty. The European Union applies a 3.7% duty rate for non-preferential origins. India imposes a 10% basic customs duty plus 18% GST. Brazil has a 14% import tax. Mexico applies a 15% tariff under NAFTA replacement USMCA. Importers should verify current rates using the Harmonized Tariff Schedule and consult with customs brokers for preferential trade agreements.

中小工場と大工場を比較する理由

Small and medium-sized factories (SMEs) in China offer distinct advantages for clutch plate buyers. SMEs typically provide more flexible MOQs, sometimes as low as 100 units, which is ideal for startups or niche markets. They often offer faster response times and personalized customer service. SMEs are more willing to accommodate custom designs and non-standard specifications. Their overhead costs are lower, translating to competitive pricing. However, large factories offer economies of scale, advanced automation, and stricter quality control systems. Large factories have dedicated R&D teams and can handle massive orders exceeding 100,000 units. They also have stronger financial stability and longer warranty periods. The choice depends on order volume, customization needs, and budget constraints.

April 2026 News Roundup from Major Media

Source: Reuters – April 3, 2026
“Global clutch plate market to reach $18.5 billion by 2030, driven by EV transition and aftermarket demand.”

Source: Bloomberg – April 10, 2026
“Chinese clutch manufacturers invest $2 billion in automation to compete with European suppliers.”

Source: Automotive News – April 15, 2026
“New friction material technology from Schaeffler reduces clutch wear by 40%.”

Source: China Daily – April 18, 2026
“Zhejiang clutch exports surge 22% in Q1 2026, led by demand from Southeast Asia.”

Source: Forbes – April 22, 2026
“Aftermarket clutch sales grow 15% as vehicle age increases globally.”

2026年市場コアデータ概要

メートル 価値
世界市場規模（2026年） $14.2 billion
Projected CAGR (2026-2030) 5.8%
China’s Export Share 38%
Average Selling Price (Aftermarket) $18.50
Top Vehicle Segment Passenger Cars (62%)
Number of Chinese Manufacturers Over 1,200
Average Lead Time (China to USA) 35 days

顧客と市場のペインポイント

Customers in the clutch driven plate market face several persistent pain points. Quality inconsistency remains the top concern, with variations in friction material performance between batches. Counterfeit products flood the aftermarket, leading to premature failure and safety risks. Long lead times from overseas suppliers disrupt inventory management. Language barriers and cultural differences complicate communication with Chinese factories. Hidden costs, such as unexpected tariff adjustments or shipping surcharges, erode profit margins. Technical support is often lacking, especially for custom applications. Minimum order quantities can be prohibitive for small repair shops. Warranty claim processes are cumbersome and slow. Finally, the lack of standardized testing methods makes it difficult to compare products across suppliers. Addressing these pain points requires diligent supplier vetting, clear contractual terms, and investment in quality assurance programs.